Technical Laboratory

Insulation is the part of energy efficiency that never breaks.

Envelope-first logic

Heat pumps, ventilation units and solar panels are excellent technologies. But the first layer of energy efficiency should be the building itself: a low-loss envelope that works silently, every day, without software, spare parts or maintenance cycles.

Passive House Block corner assembly with gypsum board panelPassive House Block straight wall assembly front viewPassive House Block gypsum formwork rail spacing viewPassive House Block corner assembly with gypsum formworkPassive House Block corner assembly with OSB formworkPassive House Block vertical wall section with gypsum boardPassive House Block OSB corner wall assemblyPassive House Block OSB straight wall assemblyPassive House Block OSB formwork rail spacing viewPassive House Block angled OSB formwork detailPassive House Block OSB connector close-up
Passive House Block corner assembly with gypsum board panelPassive House Block straight wall assembly front viewPassive House Block gypsum formwork rail spacing viewPassive House Block corner assembly with gypsum formworkPassive House Block corner assembly with OSB formworkPassive House Block vertical wall section with gypsum boardPassive House Block OSB corner wall assemblyPassive House Block OSB straight wall assemblyPassive House Block OSB formwork rail spacing viewPassive House Block angled OSB formwork detailPassive House Block OSB connector close-up
Passive House Block corner assembly with gypsum board panelPassive House Block straight wall assembly front viewPassive House Block gypsum formwork rail spacing viewPassive House Block corner assembly with gypsum formworkPassive House Block corner assembly with OSB formworkPassive House Block vertical wall section with gypsum boardPassive House Block OSB corner wall assemblyPassive House Block OSB straight wall assemblyPassive House Block OSB formwork rail spacing viewPassive House Block angled OSB formwork detailPassive House Block OSB connector close-up
System comparison

Two wall logics

Passive House Block principle

How the wall keeps summer heat outside

Outdoor heat reaches the insulation and is reflected back outward. The indoor side stays cool, with calm blue air movement and no active cooling sequence.

1. Indoor air
Cool indoor air stays at +23°C
2. Load-bearing wall
Cool wall surface
3. Neopor insulation
Reflects heat back outside
4. Summer outside air
Outdoor heat stays active
Thermal mass house icon showing exterior insulation around a warm structural core
How it works

Inertial house explained.

When heating turns off, a warm-side concrete core can keep working as a slow thermal accumulator. Exterior insulation keeps that core inside the protected envelope; inner insulation breaks the direct exchange between the room and the structural mass.

Same core, different behavior

The same concrete core behaves differently when insulation is outside it versus split around it.

Mass inside the envelope

With exterior insulation, the load-bearing core belongs to the indoor thermal zone. With split inner/outer insulation, the room is insulated from the concrete, so the core is less available for comfort, heat storage and moisture-safe temperature control.

Moisture safety

Dew Point Explained.

A technical note on moisture safety, condensation risk and why the insulation position matters as much as the insulation thickness.

Read full explanation
Wall System Selector

Choose your wall strategy.

Select the climate, performance target and design priority to see which Passive House Block wall system is the best starting point.

Climate
Target
Priority
Recommended starting point

NZEB Wall System - 200 mm

Best default balance for many low-energy European projects.

Indicative insulation-layer U-value: 0.160 W/m²K

Indicative guidance only. Final wall performance must be verified for the complete wall build-up, including concrete core, finishes, geometry, junctions, thermal bridges, airtightness and local calculation method.

Wall System Options

Four insulation levels, one envelope logic.

Choose the insulation thickness by climate, target U-value and wall strategy. Indicative layer-only values use graphite EPS / Neopor, λ = 0.032 W/m·K.

150 mm Passive House Block insulation layer technical diagram
Energy+ Wall System

150 mm insulation option
RSI / metric R: 4.69 m²K/W
US R-value: R-26.6
Indicative U-value: 0.213 W/m²KBest for: warm climates, compact walls, above-code projects.Watch out: not intended as the strongest passive-house-oriented option for colder climates.

200 mm Passive House Block insulation layer technical diagram
NZEB Wall System

200 mm insulation option
RSI / metric R: 6.25 m²K/W
US R-value: R-35.5
Indicative U-value: 0.160 W/m²KBest for: balanced low-energy European housing.Watch out: final performance still depends on windows, roof, slab, airtightness and thermal bridges.

250 mm Passive House Block insulation layer technical diagram
NZEB+ Wall System

250 mm insulation option
RSI / metric R: 7.81 m²K/W
US R-value: R-44.4
Indicative U-value: 0.128 W/m²KBest for: lower heat loss, cooler climates and stronger envelope targets.Watch out: wall thickness and detailing should be coordinated early with openings and foundations.

300 mm Passive House Block insulation layer technical diagram
Passive House Block

300 mm insulation option
RSI / metric R: 9.38 m²K/W
US R-value: R-53.2
Indicative U-value: 0.107 W/m²KBest for: maximum envelope performance and passive-house-oriented wall assemblies.Watch out: layer-only values are not a full building certification.

No certification claim: RSI, R-value and U-value figures are indicative and calculated for the insulation layer only. Final wall performance must be calculated for the complete wall build-up according to EN ISO / HRN EN ISO 6946, including concrete core, finishes, geometry, junctions and thermal bridges.

International Benchmarks

U-value benchmarks, side by side.

Lower U-value means lower heat loss. The comparison below is a benchmark guide, not a certification statement.

Benchmark referenceTargetEnergy+0.213NZEB0.160NZEB+0.128PHB0.107
UK Part L — limiting wall value, new dwellingsU ≤ 0.26 W/m²KPassPassPassPass
UK Part L — extensions / new fabric elements in existing dwellingsU ≤ 0.18 W/m²KNoPassPassPass
Germany GEG — reference residential external wallU = 0.28 W/m²KPassPassPassPass
Germany GEG — external wall renovation / component benchmarkU ≤ 0.24 W/m²KPassPassPassPass
Ireland TGD L — new dwelling wall averageU ≤ 0.18 W/m²KNoPassPassPass
Croatia — strict end of new-building wall rangeU ≤ 0.30 W/m²KPassPassPassPass
Italy — strict end of new-building wall rangeU ≤ 0.24 W/m²KPassPassPassPass
Netherlands — new-building wall benchmarkU ≤ 0.22 W/m²KPassPassPassPass
Sweden — new-building wall benchmarkU ≤ 0.18 W/m²KNoPassPassPass
Finland — stricter end of new-building wall rangeU ≤ 0.17 W/m²KNoPassPassPass
Luxembourg — high-performance wall benchmarkU ≤ 0.13 W/m²KNoNoPassPass
PHI warm-temperate component benchmarkU ≤ 0.25 W/m²KPassPassPassPass
PHI cool-temperate Passive House benchmarkU ≤ 0.15 W/m²KNoClosePassPass
PHI cold-climate component benchmarkU ≤ 0.12 W/m²KNoNoClosePass
PHI arctic component benchmarkU ≤ 0.09 W/m²KNoNoNoNo

Benchmark guide, not certification.
The comparison shows indicative insulation-layer U-values only. Passing a benchmark row does not mean product certification, project certification or full building compliance.

Warm-climate objection

Warm walls are not only for cold countries.

Winter logic

Less heat loss, warmer internal surfaces and lower heating demand.

Summer logic

Slower heat gain, lower air-conditioning demand and more stable indoor temperature.

Moisture logic

Lower condensation risk, calmer internal surfaces and reduced mould risk.

Why Insulation First

Lower demand before technology has to work.

Equipment solves demand after it exists.

Heat pumps, air handlers, photovoltaics and smart controls can be excellent choices, but they still have service lives, maintenance needs, operating limits and replacement cycles.

If the envelope is weak, equipment must constantly compensate for heat loss, overheating, drafts and thermal bridges.

Insulation reduces demand before it starts.

A strong wall envelope quietly lowers heat loss every hour of the building's life. It has no compressor, no software, no filter, no moving parts and no service interval.

Better insulation makes every later system smaller, calmer and less critical.

Practical sequence: reduce losses first, then size systems. The more the building does passively, the less mechanical equipment has to correct actively.

Material Comparison

Same R-value, different thickness.

Different insulation and masonry materials can reach the same R-value with different thicknesses. This comparison is a physics reference, not a full wall assembly specification.

Formula cardRSI = layer thickness / λ. U-value = 1 / RSI.Graphite EPS / Neopor remains the reference material. The table below compares layer-only thicknesses needed to reach the same target RSI.

Thickness for RSI:
Material / wall typeTypical lambdaNotes
Graphite EPS / Neopor0.032 W/m·KReference value used for the Passive House Block wall-system options above.
White EPS0.039 W/m·KRequires more thickness to reach the same insulation resistance.
Mineral wool (ideal dry)0.040 W/m·KIdeal dry-condition calculation for facade basalt/mineral wool.
Mineral wool (wet / dew point)0.060 W/m·KInstallation error or dew point inside the insulation layer: moisture raises lambda and the same R-value needs more thickness.
PIR / PUR board0.022 W/m·KHigher thermal resistance per millimetre; assembly, cost and fire detailing must be considered.
Wood fibre insulation0.040 W/m·KCan support bio-based wall strategies, but needs careful moisture and assembly design.
Autoclaved aerated concrete (gas block)0.150 W/m·KLightweight masonry with better insulation than dense masonry, but a very thick wall is needed to match RSI 6.25 without added insulation.
Clay brick masonry0.650 W/m·KBrick is useful for structure, durability and thermal mass; by itself it is not an efficient insulation layer.
Hollow ceramic brick0.240 W/m·KVoids improve thermal resistance compared with dense brick, but the wall still needs substantial thickness or added insulation.
Ytong AAC block0.090 W/m·KHigh-insulation AAC product class; exact lambda depends on density and the selected Ytong block.

Formula: RSI = layer thickness / λ. U-value = 1 / RSI. Fixed target: 200 mm NZEB reference, RSI 6.25 (U-value 0.160 W/m²K). Each material gets a fixed 0-6 m drawing scale; thickness values are layer-only equivalents using RSI = thickness / λ. In a real wall, the final result must include all layers and thermal bridges.

Equivalent thickness

How much wall is needed to match
300 mm Passive House Block insulation?

Reference: 300 mm Passive House Block insulationThe comparison below shows layer-only equivalent thickness. It is useful for scale, but it is not a full wall assembly specification.
Passive House Block 300 mm wall block reference
MaterialEquivalent
Gas block / AAC≈ 1.41 m
Ceramic hollow block≈ 2.25 m
Clay brick≈ 6.10 m
Ytong AAC≈ 0.84 m
Mineral wool, ideal dry≈ 375 mm
Mineral wool, wet / dew point≈ 563 mm
Moisture sensitivity

Mineral wool, gas block / AAC and Ytong rely on air-filled fibres or pores. If the dew point sits inside that layer and condensation wets it, water replaces air, effective λ rises and the material can lose much of its insulation value until it dries.

Where wall performance is usually lost

Weak Points Lab

01Window installation plane

Frames should connect to the insulation line, not sit as a cold bridge at the structural edge.

02Door threshold

The bottom connection is often where insulation, airtightness and water protection fail.

03Slab-to-wall connection

Foundation and wall insulation must connect continuously.

04Roof-to-wall connection

The thermal envelope must remain continuous at the top of the wall.

05Balcony and canopy brackets

Structural penetrations can create major thermal bridges if not detailed.

06Service penetrations

Pipes, cables and ducts need airtight and insulated detailing.

07Airtight layer continuity

Good insulation cannot compensate for uncontrolled air leakage.

08Moisture and dew point control

The assembly must be checked so moisture does not reduce insulation performance.

Resilience Logic

Efficiency that remains when systems are off.

01 Lower heating and cooling demand

When the wall loses less heat, every technical system becomes easier to size, operate and maintain. Efficiency starts with physics, not equipment.

02 More passive comfort

Better insulation keeps internal surfaces warmer in winter and calmer in summer, improving comfort before active conditioning is considered.

03 Less dependency on perfect conditions

A robust envelope still performs during maintenance, grid stress, commissioning issues or future equipment changes.

Complete building logic

From wall U-value to real building performance.

A low wall U-value is not a full building certificate. Final performance depends on the complete wall build-up, windows, roof, foundation, airtightness, thermal bridges, ventilation strategy and the local calculation method.

Wall build-up

All layers, not only insulation.

Window and door installation

Openings must meet the insulation line.

Roof insulation

The top envelope must continue the wall logic.

Foundation insulation

The base connection must avoid bypasses.

Airtightness layer

Air leakage can defeat good U-values.

Thermal bridge control

Junctions and brackets need calculation.

Ventilation strategy

Comfort and moisture depend on air management.

Local energy-code calculation

Compliance depends on the local method.

Technical Sources

Reference standards, not marketing claims.

Thermal resistance and thermal transmittance calculation method for building components.

Opaque construction system criteria and climate-dependent U-value benchmarks.

Wall U-value reference points for new dwellings and notional dwelling comparison.

External wall component U-value benchmark for renovation / first installation cases.

Need a wall strategy for your project?

Send us the location, building type and target performance level. We can help compare the suitable Passive House Block wall option and prepare the technical starting point for your project.